Inspect the bellcranks to make sure they are not stripped or have split. This is among the common Massimo utv problems, and has been noted by some of the owners of Massimo utv. It starts fine. All you need to do is replace the old gummed-up grease with all-temperature, white lithium grease. Its time to look for a spark. WE ARE SORRY FOR THE INCONVENIENCE. Engine -. We have lower prices on hard to find gear for your Massimo Utility Vehicle including Snow Plows, Windshields, Cab Enclosures, Heaters, Lift Kits, Stereos, Rear Seats, Hood Racks, Roof Racks, Camo Kits & so much more. The fuel pump relay is located just above the fuel tank. Add to Cart. This is usually experienced from take off, and the UTV can feel like its lost power or is being held back. Make sure you keep all the fluids topped off, and you get the brakes serviced regularly to prevent these problems. parts for massimo utv bennche bighorn 500 parts zforce 950 yamaha grizzly 660 Product Description 100% Brand New and High Quality Fits Hisun UTV 500 700 Also fits Hisun,MASSIMO,SUPERMACH,CUB CADET,TSC,BENNCHE,MENARDS,YARDSPORT, QLINK,BIG MUDDY Manufacturer Part Number:23320-004-000,23330-004-0000 How To Fix Braking Issues in Massimo UTVs. The same principle applies whether you have a wet disc clutch or a dry clutch, as you find on a belted CVT transmission. No smoke and no water coming out exhaust. Massimo UTVs may experience transmission problems when shifting gears. Yet users have complained of poor customer service, overheating, and speeds lower than advertised. Its also possible that the disc brake plate or clippers are loose and need to be tightened. Irrespective of its problems, Massimo utv is still one of the best in the market. Next, I broke the pull coil trying to overcome the starter issue. sorry to hear that. Posted by greg spies on Nov 25, 2017 5 Related Answers Anonymous 421 Answers SOURCE: 2003 Dodge DSL 2500 transmission shifting problems When you hit the throttle, the primary clutch closes and starts pulling the belt. Tenaciously, Mar 23, 2017 #2 Nicodemus ADMINISTRATOR Staff member I have one. Adjusting the idle on a fuel-injected ATV is usually a job for a mechanic. Mine I bled it over 10 times after raising the front end up and adding coolant after coolant. Youll need to remove both the seats and the center console to expose the turnbuckle shift linkage thats responsible for changing your gears. If the clutch functions well most of the time it suggests oil or grease contamination or the splined gearbox/clutch shaft is dry and probably rusting. Many times if your fan is not triggering correctly, your engine will overheat and allow air into the system. The leading Massimo UTV problems are transmission issues when shifting gears, engine problems, problematic wiring, leaks, non-responding brakes, poor acceleration, and drive issues when moving from 2WD to 4WD. When installing a new belt, you may need to add those spacers back to prevent binding, leading to gear shifting issues. I own a Hisun myself. Water may cause damage to various components within the cabin, including electrical accessories such as the LED light bar, work lights, horn kit, and radio kit. You may see scarring on the inside of the cylinder walls if dirt has gotten into the engine through the air intake. They are often thousands less than their competitors, but they still have their list of common problems. Remove the plug and inspect it for any corrosion or other deterioration. Engine compression is a common problem in Hisun 500 UTVs. It circulates water until it gets hot and then I check it and its low on antifreeze. We recommend you begin the troubleshooting by testing whether you can shift gears when the engine is not running. While Massimo is a high-quality, well produced UTV brand, they still have common issues associated with them. I was told it was down by oil drain plug.. only thing I see is water pump.. Is in inside pump housing? Upload or insert images from URL. Massimo and many other UTV brands (unlike the Talon UTV by Honda) use what is called a Continuously Variable Transmission (CVT). All rights reserved. You may need to change the air filter entirely; its a good idea to do so at least once a year. When you fill and bleed it check for bubbles coming up in reserve tank. Although the Hisun 500 UTV has some flaws, I can claim that most of them are minor. There IS a Thermostat. The only way to make it shift is by using the emergency shifter (a short-shifting shaft sticking out the left lower side of the engine, use the supplied gear change tool). While some of the common problems experienced with the Massimo UTV can be addressed by taking ongoing proper preventative measures, others are completely out of owners control. Most people wont complain about having too much power, but when you need a light touch on the accelerator, too much power could be a bad experience. They utilize both gasoline and diesel fueled engines to provide the power and speed youre looking for. I ll try that first .. found no air in system.. water is not circulating.. will remove thermostat today. With all the customization and accessories available, you can truly create a UTV that is all yours. 2022 HONDA PIONEER 520 AND 500 . Besides, some of these problems are common among other UTV brands. Affiliate disclosure: As an Amazon Associate, we may earn commissions from qualifying purchases from Amazon.com. It might potentially indicate a problem with the parking brake. Its starts and runs fine. Welcome to Off-Road Care. I am praying Im wrong or its just a gasket. Read moreabout us here. https://www.ebay.com/itm/165963318931? Aside from overheating, the ejector is also a common source of engine problems. Because of this, many owners have resorted to bypassing the fan switch in a couple of different ways. BBB Business Profiles may not be reproduced for . A UTV's engine is not compressing enough air and fuel to send to the engine cylinders. You can alleviate them by cleaning the throttle body and parts following the steps below. Your ATV requires enough airflow both into and out of the engine. Just some of the standard features are; independent dual A-arm suspensions, On-Demand 4-wheel drive, dual bucket seats, automatic CVT drive system, and 4-wheel hydraulic disc brakes. To bleed the air from the system of your UTV, follow the steps below. Some ATVs have adjustable gear linkage. Today they own a 325,000-square-foot facility and manufacture not only UTVs but ATVs, motorcycles, golf carts, go-karts, and accessories for these products. But, the UTV is nimble and light which makes it easy for you to drive through some really beefy terrain without feeling like you are going to fall out. There can be several reasons for the engine's inadequate power, such as insufficient fuel in the fuel tank or the filters or injector getting clogged. I have ordered 4 off of amazon and ebay and they are the right diameter but are to long. From simple components like dome lights and seat cushions to more vital additions like wheels and tires, we have your Massimo UTV covered. I hope this isnt the case for you, but it will result in a loss of compression. I think I put most of the miles on it, so they sold it to me. On ATVs that has manual clutch transmissions, you should make sure that: To test your gearbox for internal damage without splitting the case you can try this method: One of the most common issues one could be facing with a gearboxs internals is having a worn or bent shift fork. Some moving elements on the inside of your engine need to be sealed up tight for it to perform correctly. I'm also the owner and editor of BoostATV.com. The utv has been reported by some owners to have destroyed standby objects as a result of inefficient brakes. Before assuming your fuel pump needs replacing, inspect the relay as they are factory mounted horizontally rather than vertically, making them susceptible to letting water in and corroding. When I brake hard in 2wd the transmission seems to pop out of gear. The rides are very nice. Replace it if you find it worn out. I checked the plug wire resistance and it was about 5000 ohms, which seems OK. And really perplexing, my spark tester shows spark. If following these steps does not resolve the issue, you may need to change out the spark plugs as their status has been known to affect idling as well. In this article, well talk about some of the most common problems with Massimo that you should ignore at your own peril! Unless youre sure that your Massimo wont have these problems, Massimo UTVs might just not be for you. Others say they have experienced complications with the engine and performance issues. The brakes are grinding or failing, which indicates that there is insufficient brake oil or air in the braking system. New owners should ensure to inspect the ejector regularly and check for dirt and clogging. Ensure to use only quality gear oil. Some of the repairs require special tools such as a clutch puller or a clutch disassembly tool. Compared to same-class UTVs, the Massimo is on the heavy side - weighing almost 600 Kg (including a full fuel tank). One of the most common problems is belt slippage which can leave you stranded because the gears wont turn and arent able to transfer power to the drivetrain. Check out eManual Online to getfactory workshop service and repair manuals for your ATV. While working on the farm or driving outdoors, the wires can get cut or torn easily by a tree branch or other similar objects. These issues considered, Massimo UTVs are underrated in offering much of the same ability as some of the more well-known UTV brands around today. Here in this article, intending buyers and new owners of Massimo UTV will learn about some of these problems to prevent them from causing grave damage. Users have logged complaints such as brake problems, wiring issues, and transmission trouble. Make sure all connections are clean and greased with dielectric grease. Hook up the motor to a 12V battery to test it before reinstalling. Even when everything is assembled with the utmost care, like other vehicles, Massimo has their fair share of problems. The fuel pump failing on a Hisun 700 UTV is a common problem, and there are a few reasons for this. 3101 W Miller Rd. Keep your hands and all loose objects clear of clutches to avoid potentially fatal damage. 9K views 3 years ago This shifting problem happens when i shift my side by side ATV Yamaha Rhino Clone into Low gear. The braking system of these UTVs is in their rear wheels. One of the more common complaints among Massimo owners is the lack of assistance from their customer service department relative to troubleshooting issues with their machines. HIGHLIGHTS Since day one the Massimo transmission grinds when switching gears. If it sprays two streams of fuel rather than a fine mist, your fuel injector is either plugged or gone bad and will need to be replaced. Below is a list of common models and specs for them. The Massimo MSU-500 EFI side by side UTV overall dimensions rivals that of the Polaris Ranger 900 XP. Sorry you don't have it running yet, but I am happy to hear that Massimo was willing to help. Said it was just air lock.. brought it home, first 2 hours or so was fine.. then light came on and radiator was ice cold again.. Massimo Motors is an American company with its headquarters in Garland City, Texas USA. 99% sure its head gasket. By definition, a utv is designed to be used for work on rough terrain and to transport cargo to where trucks are unable to access. Aside from that, I will check the engine compression and valve lash. If the motor mount is bad or has come loose, the primary clutch may be out of alignment. If the belt is shredded, it may have gotten wrapped around the driven shaft, causing it to bind up. Inspect the EBS fiber washers (one on each side of the EBS bushing) on the primary clutch to see if they are worn out. Oil Drain Cap and O-ring Kit - Hisun 250 500 700 750. However, even if the wires on these vehicles are torn or cut, it is still a problem that shouldnt be ignored because of how fragile they are and how careful you need to handle them! The only symptom I could find is air bubbles in coolant tank. It comes standard with a 3500 lb. Other problems include loud noises when shifting, hard shifting, or not being able to shift at all. Massimo offers 4 base models, with different sizes, seating arrangements, cabs, and engine size options for each of those. Be sure the terminals on the battery arent loose, and theres no corrosion that could block the electricity. Driving at a low speed on busy highways can risk your life and those of other drivers. But wont start with key doesnt do anything when I turn the key. I have tried calling Massimo but they never call me back. I also loves to travel 40-foot motorhome, exploring abandoned mines and ghost towns. 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